24V Max Jigsaw: The Ultimate Guide for DIYers and Professionals

The 24V Max Jigsaw is revolutionizing woodworking, metal cutting, and general construction projects by combining portability with powerful performance. As part of the new wave of cordless tools, a 24V Max jigsaw offers precision, versatility, and long battery life—making it ideal for both professionals and DIY enthusiasts. In this comprehensive guide, we’ll explore everything you need to know about 24V Max jigsaws, including features, benefits, top models, usage tips, and maintenance guidelines.

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What Is a 24V Max Jigsaw?

A 24V Max jigsaw is a battery-powered handheld saw designed for cutting various materials like wood, metal, PVC, and even tile. The term “24V Max” refers to the maximum voltage output of its lithium-ion battery. This higher voltage allows the tool to operate with more power and longer runtime compared to lower-voltage alternatives like 18V or 20V jigsaws.

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Key Features of a 24V Max Jigsaw

When choosing a cordless jigsaw, it’s essential to understand the unique features that a 24V Max model offers:

1. Powerful Performance

Thanks to the 24V lithium-ion battery, these jigsaws can handle tougher tasks, making them suitable for heavy-duty cutting through hardwood, metal sheets, and thick plastics.

2. Cordless Freedom

Without the hassle of power cords, you can work in tight or remote spaces with ease. The mobility improves productivity and minimizes tripping hazards.

3. Variable Speed Settings

Most 24V Max jigsaws feature variable speed controls (usually ranging from 0–3,000 strokes per minute), allowing users to adjust the speed based on the material being cut.

4. Orbital Cutting Action

The orbital setting provides faster cutting in wood by moving the blade in a slightly circular motion instead of a straight line, improving efficiency.

5. Tool-Free Blade Changes

Modern 24V Max jigsaws support quick, tool-less blade changes. This minimizes downtime and improves workflow when switching between different types of blades.

6. LED Work Light

Integrated LED lights illuminate the cutting line for better visibility, especially in dim environments.

7. Dust Blower and Extraction Port

Some models include built-in dust blowers or ports to connect vacuum systems, which help keep the workspace clean and the cut line visible.

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Benefits of Using a 24V Max Jigsaw

✅ Improved Efficiency

The higher voltage battery ensures longer operation without frequent recharging, allowing you to get more done in less time.

✅ Greater Precision

Adjustable speed, bevel settings, and orbital control make these jigsaws ideal for intricate cuts and curves.

✅ Versatility

Suitable for cutting wood, laminate, metal, aluminum, ceramic tiles, and plastics.

✅ Portability

Perfect for job sites or areas without reliable access to power outlets.

✅ Battery Compatibility

Many 24V Max jigsaws are part of a tool ecosystem (like Kobalt, Greenworks, or other brands), allowing you to use the same battery across various tools.

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Top 24V Max Jigsaw Brands and Models

Here are some of the top-rated 24V Max jigsaws available in 2025:

1. Kobalt 24V Max Cordless Jigsaw

• Stroke Rate: 0–3,000 SPM

• Orbital Settings: 4-position orbital action

• Bevel Cut Capacity: 0–45°

• Features: LED light, tool-free blade change, ergonomic grip

• Best For: Woodworkers, contractors, and hobbyists

2. Greenworks 24V Cordless Jigsaw

• Stroke Rate: Up to 2,700 SPM

• Orbital Settings: 3-level orbital action

• Battery Life: Up to 40 minutes continuous usage

• Features: Quick blade change, dust blower

• Best For: DIYers and light commercial work

3. Devon 24V Max Brushless Jigsaw

• Motor Type: Brushless (higher efficiency and longer life)

• Speed Settings: Variable speed with trigger control

• Additional Features: Lock-on switch, bevel cutting, safety brake

• Best For: Professional woodworkers and remodeling pros

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Choosing the Best 24V Max Jigsaw: Buying Guide

When comparing 24V Max jigsaws, consider the following factors to ensure you pick the best one for your needs:

🔹 Battery Life and Charging Time

Check the amp-hour (Ah) rating of the battery. A 4.0Ah battery will last longer than a 2.0Ah battery. Also, look for fast-charging options.

🔹 Stroke Rate and Length

Higher stroke rates allow faster cuts, while a longer stroke length helps in cutting thicker materials.

🔹 Orbital Action Control

More orbital settings provide better versatility when switching between rough and fine cuts.

🔹 Comfort and Ergonomics

Soft-grip handles, lightweight design, and balanced weight distribution reduce fatigue during extended use.

🔹 Compatibility with Blades

Ensure the jigsaw accepts both U-shank and T-shank blades to increase cutting options.

🔹 Safety Features

Look for features like electronic brake, lock-off switch, and anti-splinter guards.

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Best Uses for a 24V Max Jigsaw

🔨 1. Woodworking Projects

From simple shelf brackets to intricate fretwork, the jigsaw is essential for curved and straight cuts.

🧰 2. Home Renovations

Cutting laminate flooring, drywall, and molding becomes effortless with the power and control of a 24V Max jigsaw.

🚪 3. Door and Window Installations

Easily cut out openings for hardware or shape casing boards.

🚧 4. Metal Cutting

With the right blade, 24V jigsaws can cut thin steel sheets, aluminum pipes, and copper tubing.

🛠️ 5. Artisan Crafts

Great for puzzle making, stencil cutting, and decorative paneling.

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Pro Tips for Using a 24V Max Jigsaw

1. Use the Right Blade: Always match the blade type (TPI—teeth per inch) to the material.

2. Secure Your Material: Use clamps to prevent the material from shifting during cuts.

3. Start Slow: Begin with a lower speed to avoid splintering and gradually increase as needed.

4. Follow a Guide Line: Use a pencil or chalk line and let the blade follow—don’t force it.

5. Avoid Overheating: Take breaks during long cuts to prevent blade and motor overheating.

6. Use Orbital Mode on Wood Only: Disable orbital action when cutting metal or plastic for cleaner cuts.

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Maintenance Tips for Long-Term Use

Maintaining your 24V Max jigsaw can extend its lifespan and keep it operating at peak performance:

🧼 Clean Regularly

Remove dust and debris after each use with a brush or air compressor.

🔋 Battery Care

Don’t store batteries in extreme heat or cold. Fully charge them before storage for optimal health.

🔧 Lubricate Moving Parts

Lightly oil the blade holder and shoe guides to reduce wear and tear.

🔍 Inspect Blades

Check for dull or bent blades and replace them immediately to maintain cutting precision.

🪛 Tighten Screws

Periodically check screws, especially near the shoe and housing, for any loosening.

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24V Max Jigsaw vs 20V Jigsaw: What’s the Difference?

Verdict: If you’re a pro user or frequently work on demanding materials, a 24V Max jigsaw is the better long-term investment.

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Frequently Asked Questions (FAQs)

❓ What is the best 24V Max jigsaw on the market?

Kobalt and Greenworks 24V Max jigsaws are highly rated for their performance, ergonomics, and value for money.

❓ How long does a 24V Max jigsaw battery last?

On average, a fully charged 4.0Ah battery lasts 30 to 45 minutes under continuous use, depending on the material and speed settings.

❓ Can a 24V Max jigsaw cut metal?

Yes, with a metal-specific blade (usually 18–24 TPI), it can cut aluminum, steel, and copper up to a limited thickness.

❓ Are all 24V Max jigsaw batteries interchangeable?

Only if the tools belong to the same brand ecosystem (e.g., Greenworks 24V batteries won’t fit Kobalt tools).

❓ What blade types does a 24V Max jigsaw use?

Most modern jigsaws accept T-shank blades, and some models also support U-shank.