If you’re in the market for a powerful diesel engine that delivers outstanding performance and reliability, the 6.4 Powerstroke engine should definitely be on your radar. Known for its robust design and solid capabilities, the 6.4 Powerstroke diesel engine has become a favorite among truck owners, diesel enthusiasts, and professionals who demand durability and power.
If you’re in the market for a powerful diesel engine that delivers outstanding performance and reliability, the 6.4 Powerstroke engine should definitely be on your radar. Known for its robust design and solid capabilities, the 6.4 Powerstroke diesel engine has become a favorite among truck owners, diesel enthusiasts, and professionals who demand durability and power.
In this detailed guide, we’ll cover everything you need to know about the 6.4 Powerstroke engine for sale — from its specifications, common issues, benefits, and buying tips to where you can find the best deals. Whether you’re replacing an old engine or upgrading your truck, this article will serve as your go-to resource.
The 6.4 Powerstroke is a 6.4-liter V8 diesel engine produced by Ford, primarily used in their Super Duty trucks from 2008 to 2010. It was designed as a successor to the highly acclaimed 6.0 Powerstroke engine with several improvements aimed at better performance and reliability.
Engine Type: V8 Turbo Diesel
Displacement: 6.4 liters (392 cubic inches)
Power Output: Approximately 350 to 365 horsepower
Torque: 650 lb-ft of torque
Fuel System: High-pressure common rail (HPCR) fuel injection
Turbocharger: Variable Geometry Turbo (VGT)
Compression Ratio: 16.5:1
The engine was a significant step forward for Ford’s diesel lineup, featuring advanced technologies such as the high-pressure common rail fuel injection system and a variable geometry turbocharger for better fuel efficiency and responsiveness.
There are several reasons why the 6.4 Powerstroke engine remains popular among diesel truck owners:
With a robust 350-365 horsepower and 650 lb-ft of torque, the 6.4 Powerstroke offers impressive towing and hauling capabilities. This makes it ideal for heavy-duty trucks used for work or recreation.
While some earlier Powerstroke engines had reliability issues, the 6.4 model was a marked improvement. With proper maintenance, these engines can easily reach over 300,000 miles.
The high-pressure common rail system and variable geometry turbo contribute to better fuel economy compared to older Powerstroke models.
Since the 6.4 Powerstroke was used widely, there’s a strong aftermarket network for parts, upgrades, and rebuild kits.
The 6.4 Powerstroke was designed to meet tougher EPA emissions standards, incorporating Diesel Particulate Filters (DPF) and Exhaust Gas Recirculation (EGR) systems.
Despite its many advantages, the 6.4 Powerstroke engine isn’t without faults. Being aware of these common issues will help you make a more informed purchase:
One of the most frequent problems is the EGR cooler clogging or cracking, which can cause coolant leaks and engine overheating.
Due to the high-pressure fuel system, injectors may fail prematurely, leading to rough idling, loss of power, or excessive smoke.
The variable geometry turbo (VGT) can sometimes suffer from carbon buildup or actuator failure.
The Diesel Particulate Filter can clog if the truck is mostly used for short trips or city driving, requiring expensive cleaning or replacement.
Water contamination and clogged fuel filters can cause injector and pump damage, so regular servicing is critical.
Finding a 6.4 Powerstroke engine for sale that meets your needs and budget requires careful consideration. Here are essential tips to guide you:
New Engines: Expensive but come with warranties and reliability.
Used Engines: More affordable but riskier; you must inspect for wear and damage.
Rebuilt Engines: A balance between cost and reliability; they have been refurbished to factory specs.
Request detailed history, including mileage, maintenance records, and any known issues or repairs.
Look for signs of leaks, excessive smoke, unusual noises, or corrosion on the engine. Pay special attention to the turbocharger, injectors, and EGR cooler.
Buy from reputable sellers who offer warranties or return policies, especially if purchasing rebuilt or used engines.
Prices vary based on condition, mileage, and seller reputation. Always get multiple quotes.
This provides insight into the engine’s health and helps avoid surprises after purchase.
Several places offer 6.4 Powerstroke engines, each with pros and cons:
Websites like eBay Motors, Craigslist, and Facebook Marketplace often have listings for used or rebuilt 6.4 Powerstroke engines. Be cautious, verify the seller, and request detailed information.
Dealers who specialize in diesel engines provide new, rebuilt, or used 6.4 Powerstroke engines with warranties and professional advice.
You can sometimes find affordable used engines here, but inspection and testing are crucial.
Authorized dealerships may offer remanufactured engines or engine replacements, but prices tend to be higher.
Many performance shops also sell rebuilt or performance-enhanced 6.4 Powerstroke engines.
The price of a 6.4 Powerstroke engine varies based on condition, location, and seller. Here’s a rough breakdown:
| Engine Condition | Price Range (USD) |
|---|---|
| New | $12,000 – $18,000 |
| Remanufactured | $8,000 – $12,000 |
| Rebuilt | $5,000 – $8,000 |
| Used (High Mileage) | $3,000 – $5,000 |
Additional costs may include installation, shipping, and taxes. Always budget for professional installation unless you have the expertise.
Installing a 6.4 Powerstroke engine can significantly enhance your truck’s performance:
With 650 lb-ft torque, you can tow heavy trailers or equipment with ease.
Compared to older diesel engines, the 6.4 Powerstroke offers better mileage, especially on highway drives.
With proper maintenance, this engine is durable and reliable for both work and daily use.
Trucks equipped with a 6.4 Powerstroke engine typically have higher resale values due to engine reputation.
To keep your 6.4 Powerstroke engine running smoothly for years:
Change Oil and Filters Regularly: Use the manufacturer’s recommended oil grade and service intervals.
Monitor and Replace Fuel Filters Frequently: To prevent injector damage.
Clean or Replace EGR Coolers and DPF Filters: Helps avoid overheating and emissions problems.
Check Turbocharger Performance: Listen for whining noises or power loss.
Use High-Quality Diesel Fuel: Prevents buildup and protects fuel system components.
Regular Diagnostics: Scan the engine control module for error codes to catch issues early.
The Powerstroke line has evolved over the years. How does the 6.4 compare?
| Engine Model | Power (HP) | Torque (lb-ft) | Years Used | Notable Features |
|---|---|---|---|---|
| 6.0 Powerstroke | 325-350 | 560-650 | 2003-2007 | Early common rail system; known for some reliability issues |
| 6.4 Powerstroke | 350-365 | 650 | 2008-2010 | Improved HPCR, VGT turbo, better emissions |
| 6.7 Powerstroke | 390-475 | 850-1,050 | 2011-present | Latest tech, best power, best fuel economy |
While the 6.7 Powerstroke is more powerful and modern, the 6.4 offers a strong balance of power and cost, making it a popular choice for many owners upgrading from the 6.0.
If you need a reliable, powerful diesel engine for your truck, the 6.4 Powerstroke engine for sale is an excellent option. With solid horsepower, torque, and advanced diesel technology, this engine suits both work trucks and enthusiasts.
Before purchasing, make sure to do your due diligence — inspect the engine condition, verify seller credentials, and consider warranties. Whether you choose a used, rebuilt, or new engine, proper maintenance will keep your 6.4 Powerstroke running strong for many miles.
Q1: Can I replace my 6.0 Powerstroke with a 6.4 engine?
A: Yes, but it requires modifications to wiring, ECM programming, and sometimes transmission compatibility checks.
Q2: How long does a 6.4 Powerstroke engine last?
A: With proper maintenance, it can last 300,000 miles or more.
Q3: Is the 6.4 Powerstroke good for towing?
A: Absolutely. Its 650 lb-ft of torque makes it great for heavy towing.
Q4: Where can I get a warranty for a used 6.4 Powerstroke engine?
A: Many specialized diesel engine retailers offer warranties on rebuilt or remanufactured engines.
Q5: What fuel type does the 6.4 Powerstroke use?
A: It runs on diesel fuel.
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